Product Description
Technical data list:
| Type: | Worm Gear Speed Reducer |
| Model: | NMRV571–150 |
| Ratio: | 1:7.5,10,15,20,25,30,40,50,60,80,100 |
| Color: | Blue/Silver Or On Customer Request |
| Material | Housing: Blue-Coloured Cast-Iron Worm Gear-Copper-10-3# Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC Shaft-chromium steel-45# |
| Lubricant: | Synthetic&Mineral |
| Bearing: | C&U Bearing |
| Seal: | high quality |
| Warranty: | -30-40°C |
| ICE FLANGE | 80B5,90B5,100B5,112B5,132B5,160B5 |
| Rated power: | 0.06KW,0.12KW,0.25KW,0.75KW,1.5KW,3KW,5.5KW,7.5KW |
| Application | Metallurgical machinery, food machinery, stage machinery, welding machinery, road machinery, amusement machines, packaging machinery, Rubber and plastic machinery, environmental protection machinery ,engineering machinery, construction machinery, machine tool industry, automotive industry, logistics and transportation and so on |
| NMRV | PAM | N | M | P | D | |||||||||||
| ICE | 5 | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 | ||||
| 25 | 56B14 | 50 | 65 | 80 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | |||
| 30 | 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |||
| 63B14 | 60 | 75 | 90 | |||||||||||||
| 56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | 9 | ||
| 56B14 | 50 | 65 | 80 | |||||||||||||
| 40 | 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||||
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | 11 | |
| 63B14 | 60 | 75 | 90 | |||||||||||||
| 56B5 | 80 | 100 | 120 | 9 | 9 | 9 | 9 | |||||||||
| 50 | 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | 14 | ||
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 63B5 | 95 | 115 | 140 | 11 | 11 | 11 | 11 | 11 | ||||||||
| 63 | 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | ||||
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | 14 | ||||||||
| 71B14 | 70 | 85 | 105 | |||||||||||||
| 75 | 100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | |||||||||
| 100/112B14 | 110 | 130 | 150 | |||||||||||||
| 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | 19 | |||||
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 71B5 | 110 | 130 | 160 | 14 | 14 | 14 | 14 | |||||||||
| 90 | 100/112B5 | 190 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
| 100/112B14 | 110 | 130 | 160 | |||||||||||||
| 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||
| 90B14 | 95 | 115 | 140 | |||||||||||||
| 80B5 | 130 | 165 | 200 | 19 | 19 | 19 | 19 | 19 | ||||||||
| 80B14 | 80 | 100 | 120 | |||||||||||||
| 110 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | ||||||||
| 100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||
| 90B5 | 130 | 165 | 200 | 24 | 24 | 24 | 24 | 24 | 24 | 24 | ||||||
| 80B5 | 130 | 165 | 200 | 19 | 19 | |||||||||||
| 130 | 132B5 | 230 | 265 | 300 | 38 | 38 | 38 | 38 | 38 | 38 | 38 | |||||
| 100/112B5 | 180 | 215 | 250 | 28 | 28 | 28 | 28 | 28 | 28 | 28 | ||||||
| 90B5 | 130 | 165 | 200 | 24 | 24 | |||||||||||
| 150 | 160B5 | 250 | 300 | 350 | 42 | 42 | 42 | 42 | 42 | |||||||
| 132B5 | 230 | 265 | 250 | 38 | 38 | 38 | 38 | 38 | 38 | |||||||
| 100/112B5 | 180 | 215 | 200 | 28 | 28 | 28 | 28 | |||||||||
Components:
1. Housing: Die-cast Aluminum Alloy Gearbox (RV571~RV090)
Cast Iron Gearbox (RV110~RV150)
2. Worm Wheel: Wearable Tin Bronze Alloy, Aluminum Bronze Alloy
3. Worm Shaft: 20Cr Steel, carburizing, quenching, grinding, surface hardness 56-62HRC, 0.3-0.5mm remaining carburized layer after precise grinding
4. Input Configurations:
Equipped with Electric Motors (AC Motor, Brake Motor, DC Motor, Servo Motor)
IEC-normalized Motor Flange
CHINAMFG Shaft Input
Worm Shaft Tail Extension Input
5. Output Configurations: Keyed Hollow Shaft Output
Hollow Shaft with Output Flange
Plug-in CHINAMFG Shaft Output
6. Spare Parts: Worm Shaft Tail Extension, Single Output Shaft, Double Output Shaft, Output Flange, Torque Arm, Dust Cover
7. Gearbox Painting:
Aluminum Alloy Gearbox:
After Shot Blasting, Anticorrosion Treatment and Phosphating, Paint with the Color of RAL 5571 Gentian Blue or RAL 7035 Light Grey
Cast Iron Gearbox:
After Painting with Red Antirust Paint, Paint with the Color of RAL 5571 Gentian Blue
Workshop show
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Single-Step |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-04-26
China best Dcy Dcyk 90 Degree Shaft Bevel Gear Reducer Helical Bevel Gearbox for Electric Motors sequential gearbox
Product Description
PROFESSIONAL MANUFACTURE
— SINCE 1995
DCY DCYK 90 degree shaft bevel gear reducer helical bevel gearbox for electric motors
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes.
Using less component parts.
Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.
Ratio range:8-50. It will be higher when combining with K&R series reducer.
Product Parameters
|
Type |
Input Speed r/min |
Transmission Ratio |
Type |
Input Speed r/min |
Transmission Ratio |
|
DBY
|
750 |
8 10 11.2 12.5 14 |
DCY
|
750 |
.4 .5 35.5 |
|
1000 |
1000 |
||||
|
1500 |
1500 |
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Manufacturing Plant |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | 90 Degree |
| Samples: |
US$ 760/Piece
1 Piece(Min.Order) | Order Sample shaft bevel gear reducer helical bevel gearbox for
|
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2024-03-30
China Professional Three-Stage Helical Gearbox Helical Gearbox Simily Bevel Helical Gearbox Motor with Hot selling
Product Description
Technical Features
The high degree of modularity is a design feature of SRC helical gearboxes range. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, foodstuff, ceramics packing, logistics, plastics and so on. It is possible to set up the version required using flanges or feet.
Products characteristics
SRC series helical gear units has more than 4 types. Power 0.12-4kw; Ratio 3.66-54; Torque max 120-500Nm. It can be connected (foot or flange) discretionary and use multi-mounting positions according to customers requirements.
Ground-hardened helical gears;
Modularity,can be combined in many forms;
Aluminium casing, light weight;
Gears in carbonize hard, durable;
Universal mounting;
Refined design,space effective and low noise
Structure feature
Model illuminate
| 1 | Code for gear units series |
| 2 | No F code means foot mounted.With F code B5 flange mounted.With Z code B14 flange mounted |
| 3 | Specification code of gear units 01 |
| 4 | I,II,III,B5 Output flange specification,default I not to write out is ok |
| 5 | IEC: Input flange HS: shaft input |
| 6 | Transmission ratio of gear units |
| 7 | M1:Mounting position, default mounting position M1 not to write out is ok |
| 8 | Position diagram for motor terminal box,default position o°(R) not to write out is ok |
| 9 | No mark means without motor Model motor(poles of power) |
| 10 | Voltage – frequency |
| 11 | Coil in position for motor, default position S not to write out is ok |
4.2 Rotation speed n
n1 Gear units input speed
n2 Gear units output speed
If driven by the external gearing,1400r/min or lower rotation speed is suggested so as to optimize the working conditions and prolong the service life.Higher input rotation speed is permitted, but in this situation,the rated torque M2 will be reduced
4.5 Service factor fs
The effect of the driven machine on the gear unit is taken into account to a sufficient level of accuracy using the service factor fs. The service factor is determined according to the daily operation time and the starting frequency Z. Three load classifications are considered depending on the mass acceleration factor. You can read off the service factor applicable to your application in following figure. The service factor selected using this diagram must be less than or equal to the service factor as given in the performance parameter table.
* starting frequency Z: The cycles include all starting and braking procedures as well as change overs from low to high speed
SRC02..(HS) Performance parameter
| kw | Output speed | Torque | Speed ratio | fs | Model | IEC |
| 0.55 | 49.1rpm | 103N.M | 28.5 | 1.2 | SRCZ01 | 80B5/B14 |
SRC helical gearbox with motor mounting position and terminal box orientation
Package
1 pc / carton,several cartons / wooden pallet
Manufacture detail
3~30 days
Welcome inquiry to us for helical gearbox
| Application: | Industry |
|---|---|
| Hardness: | Hardened |
| Type: | Helical |
| Model Number: | Srcz04 |
| Motor Details: | 3kw 220V 50Hz 3phase |
| Input Speed: | 1400rpm |
| Customization: |
Available
| Customized Request |
|---|
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by CX 2023-06-13
China factory Good Price Helical Worm Gear Arrangement Helical Bevel Gearbox For Agitator gearbox assembly
Product Description
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
| Ratio | 6.8-288 |
| Input power | 0.12-22KW |
| Output torque | 11-4530N.m |
| Output speed | 5-206rpm |
| Mounting type | Foot mounted, foot mounted with CZPT shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
| Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
| Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
| Mounting Position | M1, M2, M3, M4, M5, M6 |
| Type | S37-S97 |
| Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
| Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
| Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
| Heat treatment technology | carbonitriding and hardening treatment |
| Single Stage Efficiency | 75%-80% |
| Lubricant | VG220 |
| Protection Class | IP55, F class |
About Us
ZheJiang CZPT Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CZPT specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
Starshine have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CZPT and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Corner |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Customization: |
Available
| Customized Request |
|---|
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by CX 2023-04-25
China REDSUN heavy duty right angle helical bevel industrial gearbox automatic gearbox
Guarantee: 1 year, twelve Months
Applicable Industries: Production Plant, Foodstuff & Beverage Factory, Energy & Mining
Bodyweight (KG): 200
Customized assistance: OEM, ODM, OBM
Gearing Arrangement: Helical
Output Torque: up to 1000KN.m
Input Velocity: up to 2000rpm
Output Pace: up to 400rpm
Ratio: up to four hundred
Mounting Position: Foot Mounted,flange Mounted
Equipment materials: 20CrMnTi Steel
Housing Materials: Solid iron
Heat therapy: Normalizing,carburizing,high-frequency heating,quenching
Bearing: NSK,HRB,ZWZ,C&U,and so forth
Certification: ISO9001:2015, Substantial Good quality Personalized Manufactured Injection MoldingMouldingMoldedMoulded Scooter Plastic Physique PartsProduct ISO14001:2015
Color: Grey RAL7031/7040,blue RAL5571
Packaging Information: Plywood situation
Port: HangZhou,ZheJiang
Characteristics Distinctive layout concept for weighty responsibility issue. High modular style, biomimetic area with owned intellectual house proper. Large good quality casting housing enhances the gearbox mechanical power and anti-vibration capacity. Transmission shaft is made as poly line. Compact structure meets the increased torque transmit capability. Usual mounting method and rich optional add-ons..
Primary used for Chemical agitator Hoist and transportation Metal and metallurgy Electrical electrical power Coal mining Cement and development Paper and light industry
| Housing substance | Cast iron/Ductile iron |
| Housing hardness | HBS190-240 |
| Gear content | 20CrMnTi alloy steel |
| Surface hardness of gears | HRC58°~sixty two ° |
| Gear core hardness | HRC33~forty |
| Input / Output shaft substance | 42CrMo alloy steel |
| Enter / Output shaft hardness | HRC25~30 |
| Machining precision of gears | accurate grinding, 6~5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Warmth remedy | tempering, cementiting, quenching, and so forth. |
| Effectiveness | 94%~96% (is dependent on the transmission stage) |
| Noise (MAX) | sixty~68dB |
| Temp. increase (MAX) | 40°C |
| Temp. increase (Oil)(MAX) | 50°C |
| Vibration | ≤20µ Resource elements for Silicone Rubber prototype making product manufacturing unit Manufacturer Maker compression mould molding m |
| Backlash | ≤20Arcmin |
| Brand of bearings | China leading manufacturer bearing, HRB/LYC/ZWZ/C&U. Or other makes asked for, SKF, FAG, INA, NSK. |
| Brand of oil seal | NAK — ZheJiang or other brands asked for |
Q: Are you investing company or maker ?A: We are factory.
Q: How extended is your shipping and delivery time?A: Generally it is 5-10 times if the merchandise are in stock. or it is 15-20 times if the goods are not in stock.
Q: Can we purchase 1 personal computer of every merchandise for quality tests?A: Of course, we are happy to take trial purchase for good quality testing.
Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance, equilibrium ahead of shippment.If you have other concern, Trailer air suspensions with axle hefty duty truck air suspension freely to contact us,make sure you.
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by czh 2023-02-27
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The large precise CNC products, these kinds of as Gradual-feeding wire-minimize machine, jig grinding machine and electric powered discharge machine, ensures the prime good quality precision of mould processing, with the substantial effective and environmental protection acid rolling line getting the biggest uncooked substance converting equipment in the subject in china The wildly use of computerized milling machine, substantial-pace computerized feeding punch, substantial speed automatic rolling and assembling machine ensures the large top quality and effectiveness of parts and chain generating. With EPG model registered in a lot more than 70 nations like The united states , Europe , Japan and so on, it has companions amid globe best enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, and so forth. EPG has set up a comprehensive established of good quality administration technique which is offered with sophisticated inspection and take a look at tools.
Solution Description
K sequence EPT EPTT/ EPEPT EPTT electric powered motor with reduction EPT micro cycloidal EPTT EPTT EPT box
SLK series EPTT is a single kind of EPTcal EPTTl kind EPTT , EPT-stainless forged iron scenario . ,it is made based on modularization , which provide numerous difference varieties of combinations ,mounting kinds ,and construction patterns .The detail classification of ratio can satisfy a variety of of operating issue .EPT EPTT effectiveness ,Lower energy consumption, excellent functionality . The hard tooth surface EPT use the substantial high quality alloy metal , the method of carburizing and quenching, grinding ,which give it follow figures : Secure EPTT , reduced sound and temperature ,high loading ,EPTT doing work lifestyle. which broadly use for business tools of metallurgy ,EPTT EPT , EPTT , EPT , Oil, EPT , Papermaking , SuXiHu (West EPT) Dis.Hu (West EPT) Dis. creating , engineering EPTTs ,and many others
Requirements:
one) Output pace: .6~one,571r/min
two) Output torque: up to 21700N.m
three) EPT EPTT: .twelve~200kW
4) Mounted sort: foot-mounted and flange-mounted mounting
| Product Identify | SLK Sequence Rigid Tooth helical EPTTl EPTT |
| EPT EPT | 20CrMnTi |
| Situation EPT | EPTT250 |
| Shaft EPT | 20CrMnTi |
| EPT Processing | EPT end by HOFLER EPT EPTTs |
| EPTT | EPTT |
| Sound Check | 65~70dB |
| Effectiveness | ninety four%~98% (is dependent on the EPTT phase) |
| Lubricating oil | Shell Omala artificial oil or EPTral oil , or related manufacturer |
| Heat treatment method | tempering, cementiting, quenching,and so forth. |
| Manufacturer of bearings | C ampU bearing, ZWZ,LYC, EPTB, SKF,NSK and so on |
| Brand of oil seal | NAK or other manufacturer |
| Temp. rise (MAX) | forty deg |
| Temp. rise (Oil)(MAX) | fifty deg |
| Vibration | le20 microm |
EPTT info
EstabEPTTd in 1985, EPT EPTT EPTTRY EPTT, LTD is a higher and new EPT EPTTrprise engaging in investigation, deveXiHu (West EPT) Dis.Hu (West EPT) Dis. and manufacture for EPTT amp velocity variator, 1 of the director member of EPTT EPTT Affiliation of EPTT EPTT EPTTry.
It covers more than forty,000 square meters, has more than four hundred staff , twenty% of whom are experts, geared up with a lot more than three hundred sets the most EPTd exact numerical handle products, incXiHu (West EPT) Dis.Hu (West EPT) Dis. German HOFLER forming EPT grinding EPTT to improve top quality.
established up much more than thirty countrywide sales branches to serve our buyers in time and completely.
Our products also exported to more than 30 countries primary in Europe, Asia America, and Africa, with high reputation.
EPTT handle
EPTT ampDelivery
EPTT Specifics: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd carton/Pallet/StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd wooden circumstance
Supply Information : fifteen-thirty functioning daEPTTupon payment
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| EPT Planetary EPTT | Robot RV EPTT velocity EPTT |
| Custom made Non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd EPTT | UDL Series Variator |
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Primary merchandise record: 16 collection incXiHu (West EPT) Dis.Hu (West EPT) Dis. SLR/SLS/SLK/SEPTT series challenging tooth flank EPT EPTT , SLRC series aluminium case helical EPT EPTTs,SLHSLB series large EPTT speed EPTT, SLP series planetary velocity EPTT, X/B series cycloidal EPTT, SLXG collection shaft-mounted EPT box, SLSWL sequence worm screw jack, SLT series helical cone EPT box, altogether more than 10,000 ratios, various specification make us at the head of domestic EPTT industry, commonly provide the mechanical EPTT discipline of ligEPTT amp large business this sort of as: beer amp EPTTrage, mining EPTT, meals EPTT, textile printing, rubber amp plastic materials, petrochemical industry, jack-up transportation, pharmacy amp procedure hides, environmental security products.
Certification
FAQ
one.Payment Time period: TT, L/C
2.Supply time: about thirty daEPTTfrom EPT payment.
3.We take EPT products as for each your EPTT need.
4.XiHu (West EPT) Dis.hu (West EPT) Dis.strains for the Variety:Generally we can pick 1 EPTT which is suitable for you with some informations from you,these kinds of as ratio/motor speed/mounting dimension/ out torque etc.
5.If the minimal orEPTTamount is in extra of $10000, there are preferential.
Q1: What info need to I tell you to verify the merchandise?
A:Model/Measurement, EPTT Ratio, Shaft directions amp OrEPTTquantity.
Q2: What can i do if I don’t know which a single EPT?
A:Dont fear, Send out as much data as you can, our crew will assist you locate the rigEPTT one particular you are searching for.
Q3: What is your item guarantee period of time?
A:We offer you one 12 months warranty because the vessel departure date left EPTT.
Q4: Are you trading organization or maker ?
A: We are manufacturing facility.
Q5: How EPTT is your delivery time?
A: EPTTly it is 5-10 daEPTTif the goods are in inventory. or it is 15-twenty daEPTTif the products are not in inventory, it is according to amount.
Q6: Do you supply samples ? is it free of charge or extra ?
A: Yes, we could offer you the sample for totally free charge but do not shell out the EPT of freight.
Q7: What is your phrases of payment ?
A: Payment lt=1000USD, one hundred% in EPT. Payment gt=1000USD, thirty% T/T in EPT ,stability just before shippment.
If you have one more concern, pls feel free of charge to contact us as below:
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in Dhanbad India sales price shop near me near me shop factory supplier Helical Gearbox Kpb86b Hypoid Bevel High Efficiency Energy Saving manufacturer best Cost Custom Cheap wholesaler
a specialized supplier of a complete assortment of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers. Great interest has been paid on environmental security and energy preserving. The item properly displays environmental protection and strength preserving.
KPB sequence helical-hypoid EPTTes are the new-technology item with a compromise of EPTT EPTT the two at residence and overseas.
This item is broadly utilised in textile, foodstuff, EPTTrage,tobacco, EPTT EPTT fields,etc.
KPB collection hypoid gearbox’s attributes are as follows:
(one) Driven by hypoid EPTTs, which has big ratios.
(2) Large output torque, higher effectiveness(up to ninety two%), vitality conserving and environmental defense.
(3) Substantial good quality EPTT alloy housing, ligEPTT in weigEPTT and non-rusting.
(four) Sleek in operating and lower in sounds, and can operate EPTT time in dreadful conditions.
(5) Great-seeking visual appeal, durable service lifestyle and modest quantity.
(6) Suitable for all round installation, extensive software and effortless use.
(seven) The mounting dimensions of KPB sequence helical-hypoid EPTTes are suitable with W collection worm EPTTes.
(eight) Modular and multi-structure can satisfy the requires of various situations.
KPM-KPB sequence hypoid gearbox’s Major EPTT:
(1) EPTT: EPTT alloy
(2) Equipment wheel: 20CrMnTiH1,carbonize amp quencher warmth treatment make the hardness of EPTTs floor up to fifty six-sixty two EPTC, retain carburization levels thickness amongst .3 and .5mm soon after exact grinding.
KPM-KPB collection hypoid gearbox’s surface painting:
(1) Shot blasting and EPTT antiseptic treatment on the EPTT alloy surface.
(2) Right after phosphating, spray the silver grey paint.
| EPTT Choosing TABLES | ||||||||||||
| KPM90..,KPB86.. | n1=1400r/min | 500Nm | ||||||||||
| Product | i | i | n2 | M2max | Fr2 | 63B5 | 71B5 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
| nominal | actual | [r/min] | [Nm] | [N] | ||||||||
| three Phase | ||||||||||||
| KPM90C | KPB86C | three hundred | 297.21 | four.8 | 450 | 6500 | N/A | N/A | N/A | N/A | ||
| KPM90C | KPB86C | 250 | 240.89 | five.9 | 450 | 6500 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | 200 | two hundred.sixty six | 7. | 450 | 6500 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | one hundred fifty | 151.twenty | nine.3 | five hundred | 6500 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | 125 | one hundred twenty five.95 | 12 | 500 | 5980 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | one hundred | ninety nine.22 | fifteen | five hundred | 5520 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | seventy five | 75.45 | 19 | 500 | 5040 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | sixty | 62.forty three | 23 | five hundred | 4730 | N/A | N/A | N/A | |||
| KPM90C | KPB86C | fifty | 49.eighteen | 29 | five hundred | 4370 | N/A | N/A | N/A | |||
| 2 Phase | ||||||||||||
| KPM90B | KPB86B | 60 | fifty nine.44 | 24 | 450 | 5890 | N/A | N/A | ||||
| KPM90B | KPB86B | 50 | forty eight.18 | 30 | 450 | 5500 | N/A | N/A | ||||
| KPM90B | KPB86B | 40 | forty.thirteen | 35 | 450 | 5170 | N/A | N/A | ||||
| KPM90B | KPB86B | 30 | 30.24 | forty seven | 500 | 4710 | N/A | N/A | ||||
| KPM90B | KPB86B | twenty five | 25.19 | fifty six | five hundred | 4430 | N/A | N/A | ||||
| KPM90B | KPB86B | 20 | 19.84 | seventy one | 500 | 4090 | N/A | N/A | N/A | |||
| KPM90B | KPB86B | fifteen | 15.09 | ninety three | five hundred | 3730 | N/A | N/A | N/A | |||
| KPM90B | KPB86B | 12.five | twelve.49 | 113 | 500 | 3510 | N/A | N/A | N/A | |||
| KPM90B | KPB86B | 10 | 9.84 | 143 | 500 | 3240 | N/A | N/A | N/A | |||
| KPM90B | KPB86B | 7.five | seven.forty eight | 188 | five hundred | 2950 | N/A | N/A | N/A | |||
Firm Transient INTRODUCTION:
We are a professional EPTT company situated in EPTTizhou, EPTT province.
Our leading products is entire assortment of RV571-one hundred fifty worm EPTTs , also provided hypoid helical EPTT, Laptop models, UDL Variators and AC EPTTs.
EPTT are extensively employed for applications this sort of as: foodstuffs, EPTT, EPTT, chemicals, pharmacy, plastics, paper-generating, development EPTTry, metallurgic EPTT, environmental protection engineering, and all kinds of automatic traces, and assembly traces.
With fast shipping, exceptional after-product sales service, EPTT making faXiHu (West Lake) Dis.Hu (West Lake) Dis.ty, our goods promote effectively each at residence and abroad. We have exported our EPTTs to SouthEPTT Asia, EPTTern Europe and the Center EPTT and so on.Our aim is to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and innovate on the basis of large good quality, and EPTT a good reputation for EPTTs.
WORKSHOP:
EXHIBITIONS:
FAQ:
one.Q:Can you make as for every customer drawing?
A: Sure, we offer EPT provider for consumers appropriately. We can use customer’s nameplate for EPTTes.
2.Q:What is your phrases of payment ?
A: thirty% deposit ahead of creation,harmony T/T just before shipping and delivery.
three.Q:Are you a buying and selling business or company?
A:We are a manufacurer with EPTT equipment and knowledgeable staff.
4.Q:What is your generation ability?
A:8000-9000 PCS/Month
4.Q:What is your MOQ?
A: one pcs
five.Q:Free of charge sample is available or not?
A:Of course, we can source free sample if customer concur to pay out for the courier EPTT
six.Q:Do you have any certification?
A:Indeed, we have CE certification and SGS certification report.
Make contact with info:
Ms Lingel Pan
For any questions just feel free of charge ton make contact with me. Many thanks for your kind attention to our organization!
in Lodz Poland sales price shop near me near me shop factory supplier K Series Helical Bevel Speed Reducer Gear Motor Gearbox Variator Small Worm Gearboxes Shaft Mounted Gearbox Three Wheel Motor manufacturer best Cost Custom Cheap wholesaler
Our specialists and engineers have 23 years of Expertise in the Bearing Industry. Additionally, WE CAN Create Custom-made VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Goods According TO CUSTOMERS’ DRAWINGS. The higher specific CNC tools, such as Slow-feeding wire-reduce machine, jig grinding machine and electrical discharge device, assures the prime quality precision of mould processing, with the higher productive and environmental security acid rolling line getting the greatest uncooked content changing tools in the subject in china The wildly use of automatic milling machine, large-speed automated feeding punch, higher speed automatic rolling and assembling device guarantees the large quality and performance of elements and chain producing.
Item Description
K sequence EPT EPT/ EPT motor EPT electrical motor with reduction EPT micro cycloidal EPT EPT EPT box
SLK series EPT is one kind of Helical EPTl sort EPT , Large-stainless forged iron case . ,it is made dependent on modularization , which provide a lot of variation sorts of mixtures ,mounting kinds ,and framework styles .The element classification of ratio can satisfy numerous of doing work problem .Higher EPT performance ,Low vitality use, excellent efficiency . The tough tooth surface area EPT use the higher good quality alloy metal , the process of carburizing and quenching, grinding ,which give it comply with characters : Steady EPT , lower sound and temperature ,higher loading ,EPT functioning life. which broadly use for business products of metallurgy ,Creating EPT , Chemical , EPT , Oil, Transportation , Papermaking , SuXiHu (West Lake) Dis.Hu (West Lake) Dis. creating , engineering EPTs ,and so forth
Specifications:
one) Output velocity: .6~1,571r/min
two) Output torque: up to 21700N.m
3) EPT EPT: .twelve~200kW
four) Mounted form: foot-mounted and flange-mounted mounting
| Solution Name | SLK Sequence Rigid Tooth helical EPTl EPT |
| Gear EPT | 20CrMnTi |
| Circumstance EPT | EPT250 |
| Shaft EPT | 20CrMnTi |
| Gear Processing | Grinding finish by HOFLER Grinding EPTs |
| Color | Tailored |
| Sounds Test | 65~70dB |
| Efficiency | ninety four%~ninety eight% (relies upon on the EPT stage) |
| Lubricating oil | Shell Omala artificial oil or EPTral oil , or related model |
| Warmth remedy | tempering, cementiting, quenching,and so on. |
| Manufacturer of bearings | C ampU bearing, ZWZ,LYC, HRB, SKF,NSK and so on |
| Brand name of oil seal | NAK or other model |
| Temp. increase (MAX) | forty deg |
| Temp. increase (Oil)(MAX) | 50 deg |
| Vibration | le20 microm |
Organization details
EstabEPTd in 1985, EPT EPT EPTRY CO., LTD is a high and new EPT EPTrprise engaging in study, deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and manufacture for EPT amp pace variator, one particular of the director member of EPT EPT Affiliation of EPT EPT EPTry.
It covers far more than 40,000 sq. meters, has more than 400 employees , 20% of whom are professionals, geared up with much more than 300 sets the most EPT precise numerical handle equipment, incXiHu (West Lake) Dis.Hu (West Lake) Dis. German HOFLER forming EPT grinding EPT to improve high quality.
set up a lot more than thirty nationwide revenue branches to serve our clients in time and totally.
Our merchandise also exported to more than thirty international locations primary in Europe, Asia America, and Africa, with higher status.
EPT management
EPT ampDelivery
EPT Specifics: StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd carton/Pallet/StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd wood scenario
Shipping Specifics : fifteen-thirty working daEPTupon payment
Related Item
| EPT Planetary EPT | Robot RV EPT velocity EPT |
| Custom made produced Non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPT | UDL Series Variator |
| PYZ Sequence Helical Tooth Shaft Mounted EPT | 8000 Sequence Cycloidal EPT |
| SLT Series Spiral EPTl EPT | SLSWL Series Worm Screw Jack |
| SLP Series Planetary EPT | SLH/SLB Series Substantial EPT EPT |
| NMRV Collection Worm EPT | BKM Series Helical-hypoid EPT |
| SLRC Sequence Helical EPT | SLSMR Series Shaft Mounted EPT |
| SLXG Collection Shaft Mounted EPT | X/B Collection Cycloidal EPT |
| SLR/SEPT/SLK/SLS Sequence Helical EPT | AC/DC EPT |
Principal solution checklist: sixteen sequence incXiHu (West Lake) Dis.Hu (West Lake) Dis. SLR/SLS/SLK/SEPT series hard tooth flank EPT EPT , SLRC collection aluminium case helical EPT EPTs,SLHSLB series large EPT velocity EPT, SLP series planetary pace EPT, X/B series cycloidal EPT, SLXG sequence shaft-mounted EPT box, SLSWL collection worm screw jack, SLT collection helical cone EPT box, entirely a lot more than 10,000 ratios, various specification make us at the head of domestic EPT business, broadly serve the mechanical EPT discipline of ligEPT amp large business these kinds of as: beer amp EPTrage, mining EPT, food EPT, textile printing, rubber amp plastic materials, petrochemical industry, jack-up transportation, pharmacy amp method hides, environmental protection equipment.
Certification
FAQ
one.Payment Phrase: TT, L/C
two.Supply time: about thirty daEPTfrom EPT payment.
3.We take customized merchandise as per your EPT necessity.
four.XiHu (West Lake) Dis.hu (West Lake) Dis.traces for the Assortment:Normally we can decide on a single EPT which is suitable for you with some informations from you,such as ratio/motor pace/mounting dimension/ out torque and so on.
five.If the minimal orEPTamount is in surplus of $ten thousand, there are preferential.
Q1: What information ought to I inform you to confirm the merchandise?
A:Product/Dimensions, EPT Ratio, Shaft instructions amp OrEPTquantity.
Q2: What can i do if I never know which 1 EPT?
A:Dont fear, Deliver as significantly data as you can, our group will assist you locate the rigEPT 1 you are looking for.
Q3: What is your solution guarantee period?
A:We provide one particular calendar year guarantee considering that the vessel departure date left EPT.
This fall: Are you trading business or company ?
A: We are manufacturing facility.
Q5: How EPT is your shipping time?
A: EPTly it is 5-ten daEPTif the goods are in stock. or it is fifteen-20 daEPTif the merchandise are not in stock, it is in accordance to quantity.
Q6: Do you give samples ? is it free or further ?
A: Yes, we could supply the sample for free charge but do not pay the EPT of freight.
Q7: What is your conditions of payment ?
A: Payment lt=1000USD, one hundred% EPT. Payment gt=1000USD, thirty% T/T EPT ,equilibrium just before shippment.
If you have another issue, pls truly feel cost-free to speak to us as under:
Contact Us
