Tag Archives: electric gearbox

China Good quality China Manufacturer Electric Motor 380 V 50Hz AC Three Phase Worm Gear Motor Transmission Gearbox with Hot selling

Product Description

Product Description

Model No.: NMRV/NRV571, 030, 040, 050, 063, 075, 090, 110, 130
Reduction gear, worm gear, gear reducer
Reduction gear

Features:
1) High quality aluminum alloy die cast gearbox
2) High accuracy worm gear and worm shaft
3) Less noise and lower temperature increase
4) Easy mounting and linking, high efficiency
5) Power: 0.06 – 15kW
6) Output torque: 2.7 – 1, 760Nm
7) Transmission rate: 5 – 100
Inner packing: Carton Outer packing: Wooden case
Reduction gear, worm gear, gear reducer

  model   PAM IEC   N   M P   7.5D   10D   15D   20D   25D   30D   40D   50D 60D    80D
  NMRV030   63B5   95   115   140   11   11   11   11   11   11   11   /   /   /
  NMRV030   63B14   60   75   90   11   11   11   11   11   11   11   /   /   /
  NMRV030   56B5   80   100   120   9   9   9   9   9   9   9   9   9   9
  NMRV030   56B14   50   65   80   9   9   9   9   9   9   9   9   9   9
  NMRV040   71B5   110   130   160   14   14   14   14   14   14   14   /   /   /
  NMRV040 71B14    70   85   105   14   14   14   14   14   14   14   /   /   /
  NMRV040   63B5   95   115   140   11   11   11   11   11   11   11   11 11    11
  NMRV040   63B14   60   75   90   11   11   11   11   11   11   11 11    11   11
  NRMV050   90B5   130   165   200   19   19   19   19   19   /   /   /   /   /
  NRMV050   80B14   80   100   120   19   19   19   19   19   /   /   /   /   /
  NRMV050   71B5   110   130   160   14   14   14   14 14    14     14   14   14   14
  NRMV050   71B14   70   85   105   14   14   14   14   14   14   14   14   14   14
  NMRV063   90B5   130   165   200   24   24   24   24   24   24   /   /   /   /
    NMRV063   90B14   95   115   140   24   24   24   24   24   24   /   /   /   /
    NMRV063   80B5   130   165   200   19   19   19   19   19   19   19   19   /   /
    NMRV063   80B14   80   100   120   19   19   19   19   19   19   19   19   /   /
  NRMV075   100/112B5   180   215   250   28   28   28   /   /   /   /   /   /   /
  NRMV075   100/112B14   110   130   160   28   28   28   /   /   /   /   /   /   /
  NRMV075   90B5   130   165   200   24   24   24   24   24   24   24   /   /   /
  NRMV075   90B14   95   115   140   24   24   24   24   24   24   24   /   /   /
  NMRV090   100/112B5   180   215   250   /   /   /   /   24   24   24   24   24   24
    NMRV090   100/112B14   110   130   160   /   /   /   /   24   24   24   24   24   24
    NMRV090   90B5   130   165   200   /   /   /   /   /   /   /   19   19   19
    NMRV090   90B14   95   115   140   /   /   /   /   /   /   /   19   19   19

Ms series aluminum housing three-phase asynchronous motors, with latest design in entirety, are made of selected quality materials and conform to the IEC standard.

MS series motor have good performance, safety and reliable operation, nice appearance, and can be maintained very conveniently, while with low noises, little vibration and at the same time light weight and simple construction. These series motors can be used for general drive.
OPERATING CONDITIONS
Ambient temperature: -15° C<0<40° C
Altitude: Not exceed 1000m.
Rated voltage: 380V, 220V~760V is available.
Rated frequency: 50Hz/60Hz
Duty/Rating: S1(Continuous)
Insulation class: F
Protection class: IP54
Cooling method: IC0141

Model Rated power Current Power factor Efficiency speed Locked Rotor
 torque
Locked Rot or Current Breakdown Torque
Type (KW) (A) (cosΦ) (η%) (r/min) Tst
TN
Ist
TN
Tmax
TN
synchronous speed 3000r/min(380V 50HZ)
MS561-2 0.09 0.29 0.77 62 2750 2.2 5.2 2.1
MS562-2 0.12 0.37 0.78 64 2750 2.2 5.2 2.1
MS631-2 0.18 0.53 0.8 65 2780 2.3 5.5 2.3
MS632-2 0.25 0.69 0.81 68 2780 2.3 5.5 2.3
MS711-2 0.37 1.01 0.81 69 2800 2.2 6.1 2.3
MS712-2 0.55 1.38 0.82 74 2800 2.3 6.1 2.3
MS801-2 0.75 1.77 0.83 75 2825 2.3 6.1 2.2
MS802-2 1.1 2.46 0.84 76.2 2825 2.3 6.9 2.2
MS90S-2 1.5 3.46 0.84 78.5 2840 2.3 7.0  2.2
MS90L-2 2.2 4.85 0.85 81 2840 2.3 7.0  2.2
MS100L-2 3 6.34 0.87 82.6 2880 2.3 7.5 2.2
MS112M-2 4 8.20  0.88 84.2 2890 2.3 7.5 2.2
MS132S1-2 5.5 11.1 0.88 85.7 2900 2.3 7.5 2.2
MS132S2-2 7.5 14.9 0.88 87 2900 2.3 7.5 2.2
MS160M1-2 11 21.2 0.89 88.4 2947 2.3 7.5 2.2
MS160M2-2 15 28.6 0.89 89.4 2947 2.3 7.5 2.2
MS160L-2 18.5 34.7 0.90  90 2947 2.3 7.5 2.2
synchronous speed 1500 r/min(380V 50HZ)
MS561-4 0.06 0.23 0.70  56 1300 2.1 4.0  2.0 
MS562-4 0.09 0.33 0.72 58 1300 2.1 4.0  2.0 
MS631-4 0.12 0.44 0.72 57 1330 2.2 4.4 2.1
MS632-4 0.18 0.62 0.73 60 1330 2.2 4.4 2.1
MS711-4 0.25 0.79 0.74 65 1360 2.2 5.2 2.1
MS712-4 0.37 1.12 0.75 67 1360 2.2 5.2 2.1
MS801-4 0.55 1.52 0.75 71 1380 2.3 5.2 2.4
MS802-4 0.75 1.95 0.76 73 1380 2.3 6.0  2.3
MS90S-4 1.1 2.85 0.77 76.2 1390 2.3 6.0  2.3
MS90L-4 1.5 3.72 0.78 78.2 1390 2.3 6.0  2.3
MS100L1-4 2.2 5.09 0.81 81 1410 2.3 7.0  2.3
MS100L2-4 3 6.78 0.82 82.6 1410 2.3 7.0  2.3
MS112M-4 4 8.8 0.82 84.6 1435 2.3 7.0  2.3
MS132S1-4 5.5 11.7 0.83 85.7 1445 2.3 7.0  2.3
MS132S2-4 7.5 15.6 0.84 87 1445 2.3 7.0  2.3
MS160M-4 11 22.5 0.84 88.4 1460 2.2 7.0  2.3
MS160L-4 15 30.0  0.85 89.4 1460 2.2 7.5 2.3
                 
Model Rated power Current Power factor Efficiency speed Locked Rotor
 torque
Locked Rot or Current Breakdown Torque
Type (KW) (A) (cosΦ) (η%) (r/min) Tst
TN
Ist
TN
Tmax
TN
synchronous speed 1000 r/min(380V 50HZ)
MS711-6 0.18 0.74 0.66 56 900 2.0  4.0  1.9
MS712-6 0.25 0.95 0.68 59 900 2.0  4.0  1.9
MS801-6 0.37 1.23 0.70  62 900 2.0  4.7 1.8
MS802-6 0.55 1.70  0.72 65 900 2.1 4.7 1.8
MS90S-6 0.75 2.29 0.72 69 900 2.1 5.3 2.0 
MS90L-6 1.1 3.18 0.73 72 910 2.1 5.5 2.0 
MS100L-6 1.5 4.0  0.76 76 910 2.1 5.5 2.0 
MS112M-6 2.2 5.6 0.76 79 940 2.1 6.5 2.0 
MS132S-6 3 7.40  0.76 81 940 2.1 6.5 2.1
MS132M1-6 4 9.5 0.76 82 960 2.1 6.5 2.1
MS132M2-6 5.5 12.6 0.77 84 960 2.1 6.5 2.1
MS160M-6 7.5 17.2 0.77 86 960 2.0  6.5 2.1
MS160L-6 11 24.5 0.78 87.5 960 2.0  6.5 2.1
synchronous speed 750 r/min(380V 50HZ)
MS801-8 0.18 0.83 0.61 51 630 1.9 3.3 1.8
MS802-8 0.25 1.10  0.61 54 640 1.9 3.3 1.8
MS90S-8 0.37 1.49 0.61 62 660 1.9 4.0  1.8
MS90L-8 0.55 2.17 0.61 63 660 2.0  4.0  1.8
MS100L1-8 0.75 2.43 0.67 70 690 2.0  4.0  1.8
MS100L2-8 1.1 3.36 0.69 72 690 2.0  5.0  1.8
MS112M-8 1.5 4.40  0.70  74 680 2.0  5.0  1.8
MS132S-8 2.2 6.00  0.71 79 710 2.0  6.5 1.8
MS132M-8 3 7.80  0.73 80 710 2.0  6.5 1.8
MS160M1-8 4 10.3 0.73 81 720 2.0  6.6  2.0 
MS160M2-8 5.5 13.6 0.74 83 720 2.0  6.6  2.0 
MS160L-8 7.5 17.8 0.75 85.5 720 2.0  6.6 2.0 

Detailed Photos

Our Advantages

We have more than 30years on all kinds of ac motors and gearmotor ,worm reducers producing ,nice price 
What we do:
1.Stamping of lamination
2.Rotor die-casting
3.Winding and inserting – both manual and semi-automatically
4.Vacuum varnishing
5.Machining shaft, housing, end shields, etc…
6.Rotor balancing
7.Painting – both wet paint and powder coating
8.assembly
9.Packing
10.Inspecting spare parts every processing
11.100% test after each process and final test before packing.,

FAQ

Q: Do you offer OEM service?
A: Yes
Q: What is your payment term?
A: 30% T/T in advance, 70% balance when receiving B/L copy. Or irrevocable L/C.
Q: What is your lead time?
A: About 30 days after receiving deposit or original L/C.
Q: What certifiicates do you have?
A: We have CE, ISO. And we can apply for specific certificate for different country such as SONCAP for Nigeria, COI for Iran, SASO for Saudi Arabia, etc.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial, Household Appliances, Power Tools
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Y, Y2 Series Three-Phase
Rotor Structure: Squirrel-Cage
Casing Protection: Protection Type
Samples:
US$ 170/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gearbox

Different Types of Gearboxes and Their Applications

There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:

  • Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
  • Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
  • Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
  • Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
  • Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
  • Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
  • Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.

Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.

China Good quality China Manufacturer Electric Motor 380 V 50Hz AC Three Phase Worm Gear Motor Transmission Gearbox   with Hot selling		China Good quality China Manufacturer Electric Motor 380 V 50Hz AC Three Phase Worm Gear Motor Transmission Gearbox   with Hot selling
editor by CX 2024-05-16

China Good quality Factory Cost DC Electric Motor Reduction Gearbox for Kitchen Range Hood D49d3-2420-08 automatic gearbox

Product Description

Factory Cost Dc Electric Motor Reduction Gearbox for Kitchen Range Hood D49D3-2420-08

NOTE:With over 20 years experience in dc worm gear motor,we can design and manufacture according 
to your required like voltage,power,speed,torque,output shaft,motor dimension and motor direction.


Model:D49D3-24v20w-08rpm

 

Type Permanent magnet dc brushed motor
Motor  Diameter  49mm 59mm 63mm 76mm 88mm
Voltage 12v 24v 36v 42v 48v 60v
Power ≤25W
Torque ≤8N.M
Speed ≤250RPM
Gear of ratio 56:1 28:1 70:1 
Gear Modulus 70:1 M=0.8
56:1 28:1  M=1
Material of gear Plastic / brass
OEM/ODM Service Accept
Usage Electric clothes rack ,electric adjustable table ,parking lock,hood lift door opener,garage door opener,electric tools .

HangZhou CHINAMFG Science & Technology Co.,Ltd is a subsidiary of HangZhou CHINAMFG Motor Co.,Ltd.The factory is located in Xihu (West Lake) Dis.,HangZhou,we can design and  manufacture  of motors according to all our customers’ demands so far,we can manufacture about 60,000 motors per month.

Our main market:

Europe,America and Asia, including  UnitedKingdom, Germany, Italy, France, Sweden, United State,Brazil,India,Korea and so on.

Company Advantages:

  1. Big production capacity, fast delivery.

  2. Strict QC inspecting rules: all products must be 100% inspected before delivery.

  3. OEM/ODM services are available

 4. 24 hours online service.

 5. Prompt quotation for your inquiry

  6. Quality,reliability and long product life.

  7. Professional manufacturer offers competitive price.

  8. Diversified rich experienced skilled workers.

More Applications:

Car simulator ,garage door opener ,gate operator, packing lock,wheelchair ,electric vehicle ,water pump ,oil pump,vending machine,welding machine,electric glass lifter, kitchen smoke hood opener, floor polisher,truck lift,stair lift,hospital bed ,hydraulic pump electric forklift.

RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
 

Q: What is your main product?

DC Motor: Gear motor and Micro motor without gear box
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
 

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
 

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
 

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers. 

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Automation Equipment, Moving Machinery, Kitchen Range Hood
Operating Speed: Low Speed
Power Source: DC Motor
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Order Sample

Sample fee will be returned when order reaches 200
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Different Types of Gearboxes and Their Applications

There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:

  • Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
  • Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
  • Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
  • Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
  • Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
  • Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
  • Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.

Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.

China Good quality Factory Cost DC Electric Motor Reduction Gearbox for Kitchen Range Hood D49d3-2420-08   automatic gearbox	China Good quality Factory Cost DC Electric Motor Reduction Gearbox for Kitchen Range Hood D49d3-2420-08   automatic gearbox
editor by CX 2024-05-15

China best High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor synchromesh gearbox

Product Description

TaiBang Motor Industry Group Co., Ltd.

The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine. 

Model Instruction

GB090-10-P2

GB 090 571 P2
Reducer Series Code External Diameter Reduction Ratio Reducer Backlash
GB:High Precision Square Flange Output

GBR:High Precision Right Angle Square Flange Output

GE:High Precision Round Flange Output

GER:High Precision Right Round Flange Output

050:ø50mm
070:ø70mm
090:ø90mm
120:ø120mm
155:ø155mm
205:ø205mm
235:ø235mm
042:42x42mm
060:60x60mm
090:90x90mm
115:115x115mm
142:142x142mm
180:180x180mm
220:220x220mm
571 means 1:10 P0:High Precision Backlash

P1:Precison Backlash

P2:Standard Backlash

Main Technical Performance
 

Item Number of stage Reduction Ratio GB042 GB060 GB060A GB090 GB090A GB115 GB142 GB180 GB220
Rotary Inertia 1 3 0.03 0.16   0.61   3.25 9.21 28.98 69.61
4 0.03 0.14   0.48   2.74 7.54 23.67 54.37
5 0.03 0.13   0.47   2.71 7.42 23.29 53.27
6 0.03 0.13   0.45   2.65 7.25 22.75 51.72
7 0.03 0.13   0.45   2.62 7.14 22.48 50.97
8 0.03 0.13   0.44   2.58 7.07 22.59 50.84
9 0.03 0.13   0.44   2.57 7.04 22.53 50.63
10 0.03 0.13   0.44   2.57 7.03 22.51 50.56
2 15 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
20 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
25 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
30 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
35 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
40 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
45 0.03 0.03 0.13 0.13 0.47 0.47 2.71 7.42 23.29
50 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
60 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
70 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
80 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
90 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51
100 0.03 0.03 0.13 0.13 0.44 0.44 2.57 7.03 22.51

 

Item Number of stage GB042 GB060 GB060A GB90 GB090A GB115 GB142 GB180 GB220
Backlash(arcmin) High Precision P0 1       ≤1 ≤1 ≤1 ≤1 ≤1 ≤1
2           ≤3 ≤3 ≤3 ≤3
Precision P1 1 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
2 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
Standard P2 1 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
2 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Torsional Rigidity(N.M/arcmin) 1 3 7 7 14 14 25 50 145 225
2 3 7 7 14 14 25 50 145 225
Noise(dB) 1,2 ≤56 ≤58 ≤58 ≤60 ≤60 ≤63 ≤65 ≤67 ≤70
Rated input speed(rpm) 1,2 5000 5000 5000 4000 4000 4000 3000 3000 2000
Max input speed(rpm) 1,2 10000 10000 10000 8000 8000 8000 6000 6000 4000

 Noise test standard:Distance 1m,no load.Measured with an input speed 3000rpm 

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Application: Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China best High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor   synchromesh gearbox	China best High Precision Low Backlash Helical Gear Planetary Electric AC Geared Reducer Precision Planetary Gearbox for Servo Motor   synchromesh gearbox
editor by CX 2024-04-29

China Best Sales 13mm Plastic Planetary Shaft Electric Gear Motor Gearbox for Radio Control Model with high quality

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Application:

Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.

Parameter:

 

  Reduction ratio 1/4 1/16 1/64 1/256 1/1571 1/4096
2.4V Rated torque(g.cm) 20 70 250 840 2000 2000
Rated speed(rpm) 2400 600 150 38 10 2.8
3.0V Rated torque(g.cm) 19 65 230 780 2000 2000
Rated speed(rpm) 2400 610 150 39 10 2.8
  Rotation direction CW CW CW CW CW CW
  Length(L-mm) 12.8 16.1 19.4 22.7 26.0 29.3

 

Rated volt(V) Rated torque(g.cm) Rated speed(rpm) Rated current(mA) No-load speed(rpm) No-load current(mA) Weight(g)
2.4 6.0 10000 <=450 12500 <=130 13
3.0 5.6 10000 <=340 12500 <=80 13

About Us:

We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.

Work-flow:

Certificate:
RoHS, CE, and more…

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: Low Speed
Function: Control, Driving
Casing Protection: Protection Type
Certification: ISO9001, CCC
Brand: I.CH
Customization:
Available

|

Customized Request

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China Best Sales 13mm Plastic Planetary Shaft Electric Gear Motor Gearbox for Radio Control Model   with high quality China Best Sales 13mm Plastic Planetary Shaft Electric Gear Motor Gearbox for Radio Control Model   with high quality
editor by CX 2024-04-04

China best Dcy Dcyk 90 Degree Shaft Bevel Gear Reducer Helical Bevel Gearbox for Electric Motors sequential gearbox

Product Description

PROFESSIONAL MANUFACTURE
— SINCE 1995

DCY DCYK 90 degree shaft bevel gear reducer helical bevel gearbox for electric motors

Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light

industry,environmental protection, paper making, printing, lifting transport, food industry and so on.

Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.

Product Description

 

Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes.

Using less component parts.

Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.

Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.

Ratio range:8-50. It will be higher when combining with K&R series reducer.

Product Parameters

 

Type

Input Speed r/min

Transmission Ratio

Type

Input Speed r/min

Transmission Ratio

DBY

750

8 10 11.2 12.5 14

DCY

750

.4 .5 35.5

1000

1000

1500

1500

 

Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.

Detailed Photos

 

Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.

In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.

 

Packaging & Shipping

 

Application

 

Driven machines
Waste water treatment Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps Dredgers Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears
Chemical industry Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges Metal working mills plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills
Metal working mills Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives Conveyors Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears
Frequency converters Reciprocating compressors
Cranes Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes Cooling towers Cooling tower fans, blowers axial and radial
Cane sugar production Cane knives, cane mills Beet sugar production Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter
Paper machines Pulper drives Cableways Material ropeways, continuous ropeway
Cement industry Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers    

Company Profile

 

Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.

FAQ

1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).

2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.

3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher

4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.

5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Manufacturing Plant
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Samples:
US$ 760/Piece
1 Piece(Min.Order)

|

Order Sample

shaft bevel gear reducer helical bevel gearbox for
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Can I Use Synthetic Oil in My Gearbox?

Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:

  • Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
  • Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
  • Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
  • Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
  • Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
  • Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
  • Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.

However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.

China best Dcy Dcyk 90 Degree Shaft Bevel Gear Reducer Helical Bevel Gearbox for Electric Motors   sequential gearbox	China best Dcy Dcyk 90 Degree Shaft Bevel Gear Reducer Helical Bevel Gearbox for Electric Motors   sequential gearbox
editor by CX 2024-03-30

China Good quality Swl Series Gearbox by Threaded End Screw Lift with Selflock Function Mechanical CZPT Screw Electric Powered Jack gearbox and motor

Product Description

SWL Series gearbox by threaded end screw lift With selflock function mechanical CHINAMFG screw electric powered jack

Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various
power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output
very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and
fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and
maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts
include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is
low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.

HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gearbox, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.
 


 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China Good quality Swl Series Gearbox by Threaded End Screw Lift with Selflock Function Mechanical CZPT Screw Electric Powered Jack   gearbox and motor	China Good quality Swl Series Gearbox by Threaded End Screw Lift with Selflock Function Mechanical CZPT Screw Electric Powered Jack   gearbox and motor
editor by CX 2023-10-10

China Good quality Swl Series Screw Erhand-Driven Mechanical Lift Worm Gearbox Hand Wheel Screw Elevator Electric Worm Gearbox Screw Lift synchromesh gearbox

Product Description

SWL series screw erhand-driven mechanical lift worm gearbox hand wheel screw elevator electric worm gearbox screw Lift

Our Gearbox has many items for your choosing and we can produce as per your drawing or sample to meet your special request
1. Large output torque
2. Safe, reliable, economical and durable
3. Stable transmission, quiet operation
4. High carrying ability
5. High modularization design, may equip with various outer power input conveniently. Same machine type may equip with various
power motor. It is easy to realize the combination and junction between every machine type
6. Transmission ratio: Fine division, wide scope. The combined machine type may form very large transmission ratio, i. E. Output
very low rotary speed.
7. Form of installation: The position to be installed is not limited.
8. High strength, compact the box body of high strength cast iron, gear and gear shaft adapts the gas carbonization, quenching and
fine grinding process, therefore the bearing capacity of unit volume is high.
9. Long life: Under the condition of correct type chosen(including choosing suitable operation parament ) normal operation and
maintenance, the life if main parts speed reducer(except wearing parts)should not be less than 20000 hours. The wearing parts
include lubricating oil, oil seal and bearing.
10. Low noise: Because main parts of speed reducer are processed, and tested critically, therefore the noise of speed reducer is
low.
11.Our gear box have reached the advance international level, can replace the same kind of products imported.

HangZhou CZPT Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gearbox, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our CZPT in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets. Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

FAQ:
Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: generally 10 workdays.
2.Production Lead-times: 20-40 workdays after getting your deposit.

Q3. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery.

Q4: What is your advantages?
1. Manufacturer,the most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
4. Rich stock and quick delivery.

Q5. If you can’t find the product on our website,what do you next?
Please send us inquiry with product pictures and drawings by email or other ways and we’ll check.
 


 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

gearbox

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China Good quality Swl Series Screw Erhand-Driven Mechanical Lift Worm Gearbox Hand Wheel Screw Elevator Electric Worm Gearbox Screw Lift   synchromesh gearbox	China Good quality Swl Series Screw Erhand-Driven Mechanical Lift Worm Gearbox Hand Wheel Screw Elevator Electric Worm Gearbox Screw Lift   synchromesh gearbox
editor by CX 2023-07-11

China electric vehicle front drive carburizated gearbox supplier

OE NO.: Custom-made
Product: 124 Spider (348_)
Year: 2016-
Auto Fitment: Abarth
Guarantee: 1 Yr, 1 Year
Car Model: custom-made
Problem: New
Product title: electrical automobile front generate carburizated gearbox
Shade: Customer Ask for
Software: electrical automobile
Material: 20CrMnTi
Ratio: 7.67/ten.33/twelve.6/14.fifty six:1
Certificate: ISO 9/8822 0571 -8673822
Whatsapp/Wechat:
FAQ Q:Are you buying and selling organization or maker?A: We are manufacturing facility.Q: How extended is your shipping and delivery time?A: Usually it is 15-45 days if the merchandise are in inventory. or it is over thirty times if the goods are not in stock, it is according to amount.Q: What is your conditions of payment ?A: 30% Advance payment by T/T right after signing the deal.70% just before delivery.

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China electric vehicle front drive carburizated gearbox     supplier China electric vehicle front drive carburizated gearbox     supplier
editor by czh 2023-02-19

China 2021 OEM Sand Casting Gear Box for Electric Motor gearbox engine

Item Description

Evergreen Machinery’s Technological innovation Phrases:

– Certification: ISO9001 & TS 16949 Licensed
– Goods Material Regular: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
– Solution bodyweight assortment: .05 kg ~ 1000kg
– Major procedure: Sand Casting, Shell casting, Deburring, Sandblasting, Machining, Heat Remedy, Leakage take a look at, Floor therapy… and so forth 
– Materials Offered: 
  1>Ductile Iron: QT400, QT450, QT500, QT600, QT700, QT800, and GGG40, GGG50, GGG60, GGG70, GGG80, and many others  
  2>Gray iron: HT100, HT150, HT200, HT250, HT300, HT350 and GG15, GG20, GG25, GG30, GG35, GG40
  3>Other Substance:Cast Iron, Metal, Aluminum, Brass, Alloys or as for every client requirements, and many others
– Computer software: Pro/E, Automobile CAD, Solidwork
– Drawings: 2nd & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp…and so forth.) could be made and provided primarily based on the samples. 

Evergreen Machinery’s Tooling and Mould:

– CZPT lifestyle: Semi-long term
– Tooling Leadtime: 2 weeks, dependent on the composition and dimensions
– Tooling & CZPT servicing:  Be responsible by CZPT Equipment

Evegreen Machinery’s Quality management:

– Defective goods price:  ≤ .1%.
– Good quality Handle:  Sample and pilot operate will be offered a hundred% inspection during manufacturing and prior to shipment, Sample examine for mass generation in accordance to ISO normal or client specifications
– Examination equipment:  Spectrum Analyzer, CMM, Hardness take a look at products, Tension test equipment
– Right after-sales companies:  Accessible
– Quality situation:  Traceable

Why HangZhou CZPT Equipment?

–  Prosperous experience: 25 years of experience in casting and forging for European and U.S. marketplaces.
–  OEM & ODM goods software: Auto areas, Motor parts, Agriculture products areas, Train areas, Valve, Pump… and so on
–  Materials: 1> Grey Iron: HT100/HT150/HT200/HT250/HT300/HT350
                 2>Ductile Iron: QT400/QT450/QT500/QT600
–  Material Standard: ASTM, SAE, JIS, BS, DIN, ISO, GB
–  Solution excess weight: .05kg ~1000kg
–  Machining gear: CNC, Lathe equipment, Milling equipment, Drilling device… and so forth
–  Examination tools: Optical Spectrum Analyzer, CMM, Hardness examination equipment, Tensile test equipment
–  Surface area therapy: Blacking, Polishing, Anodize, Portray, Chrome plating, Zinc plating,Nickel plating, Tinting, Electrical power coating, E-coating… and so forth
–  Used software for specification drawings: Pro/E, Vehicle CAD, Solidwork, CAXA, UG… and so on
–  Further accessible process: Turning, chopping, milling, grinding, drilling, reaming, welding, stamping and threading


(sand casting workshop)

(Evergreen Machinery’s Patents)

What can CZPT Machinery provide, what initiatives can you total by means of us?

Our principal company in metal merchandise, and our item range mostly handles Metal perform, Aluminum Casting, Expenditure/Precision casting steel, Sand casting, Forging…and so forth.
These goods used in Wind power, Turbine, large obligation Truck, Prepare, Hydraulic Cylinder, Engine, Agriculture tools, Lights, Maritime and Mining machinery, Hardware, CZPT breeding, and so forth.

(Sand casting workshop)

Evergreen Machinery’s Capability & Ability:

– Ability:   1>Al die casting: 3000~4000 ton per yr
                   2>Sand casting: ten thousand ton per year
                   3>Investment casting: 2000 ton for each calendar year
                   4> Forging: 8000 ton for each yr
– Certification: EN15085 & ISO3834 welding certification
– Machining gear: CNC, Lathe machine, Milling machine, Drilling device, Grinding equipment… and so on
– Test products: Optical Spectrum Analyzer, CMM, Hardness test gear, Tensile take a look at machine
– Surface remedy: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization

Evergreen Machinery’s Quality & Support:

Evergreen Machinery’s high quality philosophy is “No Compromise“.

We have a assorted client selection CZPT above 30 countries and locations, Germany, United states of america, Australia & Japan are our principal markets. We’re dedicated to serve our buyer by delivering quality items and companies. For our unique buyers, we supply items and companies that meet or exceed their expectations each time needed. For our emerging marketplace customers, we offer benefit-added, affordable merchandise each time feasible.

Welcome to check out CZPT Equipment (the image exhibits the client and our basic supervisor Walt Wang)

 

                                    Process Type                          MATERIAL STHangZhouRD
          Sand Casting Environmentally friendly Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
        GB
      ASTM
       SAE       
        BS
        JIS
        DIN
        
Furan Resin Sand
Cold Harden Resin Sand
       Investment casting       H2o galss casting Stainless Metal, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
Missing wax casting
                 Forging                                                        Scorching Forging Stainless Steel, Carbon Metal, Alloy Streel, Brass, Aluminum
Heat Forging
Chilly Forging
Machining and other further processiong                 Stamping, chopping, welding, polishing,sand blasting…… All steel materials

Who We Serve? You are our good quality client!

The Apps of Our OEM Customized Metallic Parts Motor elements, Auto elements, Machinery Elements, Rail Practice parts, Truck Components,Tractor Elements, Construction Products, Agriculture Products,Other industrial fields.

(Excellent cooperation with Canadian Partner!)

(Excellent cooperation with Russian Companion!)

Evergreen Machinery’s FAQ:

Q: Do you make customized items or completed components?
A: Sure,all components are not in inventory, custom created according to customer’s drawings or samples! If you have any parts to be created, make sure you feel totally free to send out your drawings/samples to us. 
Q: Will my drawing be protected after you get it?
A: Indeed, we will not launch your layout to third social gathering unless of course with your authorization. And we can signal the NDA prior to you send out the drawing. 
Q: What is the MOQ?
A: Generally we will not have a MOQ, but the far more, the less costly. Aside from, we are happy to make prototype portion or sample for consumers to make certain good quality normal.
Q: Regardless of whether some samples can be presented?
A: Yes, just need to have some sample price, we will return it back when proceed into mass production. If a molded is needed, we will demand the mildew charge before beginning. Then the mould belongs to client.
Q: What is your merchandise variety?
A: OEM & ODM merchandise variety: Automobile areas, Truck Components, Motor components, Agriculture tools areas, Teach elements, Components, etc.
Q: What is actually machining equipment do you have?
A: CNC, Lathe machine, Milling device, Drilling machine, and so on
Q: Do you have any check equipment?
A: Optical Spectrum Analyzer, CMM, Hardness take a look at equipment, Tensile examination device
Q: How to deal with it when they are discovered to be in poor good quality?
A:  Please rest assured that all our merchandise are QC inspected and approved with inspection report just before delivery and typically there will be no non-conformance in circumstance of non-conformance, remember to speak to us immediately, take some photographs or films, we will check out the troubles and have them reworked or repaired or replaced at the first time, the ensuing transportation charges will be borne by our firm. 

US $7.8
/ pcs
|
200 pcs

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step

###

Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

                                    PROCESS TYPE                          MATERIAL STANDARD
          Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
        GB
      ASTM
       SAE       
        BS
        JIS
        DIN
        
Furan Resin Sand
Cold Harden Resin Sand
       Investment casting       Water galss casting Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
Lost wax casting
                 Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
Warm Forging
Cold Forging
Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material
US $7.8
/ pcs
|
200 pcs

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Three-Step

###

Samples:
US$ 12/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

                                    PROCESS TYPE                          MATERIAL STANDARD
          Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
        GB
      ASTM
       SAE       
        BS
        JIS
        DIN
        
Furan Resin Sand
Cold Harden Resin Sand
       Investment casting       Water galss casting Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
Lost wax casting
                 Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
Warm Forging
Cold Forging
Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China 2021 OEM Sand Casting Gear Box for Electric Motor     gearbox engineChina 2021 OEM Sand Casting Gear Box for Electric Motor     gearbox engine
editor by czh 2023-02-01

China 12V 24V DC Gear Motor High Torque Electric Motor Gearbox for Automatic Application with Great quality

Item Description

Our manufacturing unit

FAQ                                                                      

Q: Are you trading company or maker ?

A: We are Integration of industry and trade, with above 20 many years knowledge in DC worm equipment motor. Our company have gathered skilled generation line, full management and strong study assistance, which could match all of the customers’ demands and make them satisfaction.

Q: What is your primary solution?

-DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding products: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
-Motors parts: Gears, Bearings, Connectors, Shafts
-Other sorts of Motors: Fans, Pumps

Q: What if I will not know which DC motor I need?

A: Never fret, Send as much details as you can, our staff will assist you locate the right 1 you are hunting for.

Q: What is your terms of payment ?

A: Payment=1000USD, thirty% T/T in progress ,equilibrium just before shippment.
If you have yet another query, pls really feel cost-free to speak to us as under:

 

Q: How to supply:

A: By sea – Purchaser appoint forwarder, or our product sales crew find suited forwarder for customers. 

By air – Purchaser offer you gather convey account, or our sales crew discover ideal convey for customers. (Primarily for sample)
Other individuals – Truly,samples send out by DHL,UPS, TNT and Fedex and so on. We organize to delivery products to some place from China appointed by customers.

Q: How long is your delivery time?
A: Usually it is 5-ten times if the products are in stock. or it is fifteen-20 days if the items are not in inventory, it is according to quantity.
 

 

 

US $35-55
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Number of Poles: 2

###

Samples:
US$ 150/Piece
1 Piece(Min.Order)

|

Order Sample

Sample fee will be returned when order reaches 200

###

Customization:
US $35-55
/ Piece
|
1 Piece

(Min. Order)

###

Shipping Cost:

Estimated freight per unit.



To be negotiated

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Number of Poles: 2

###

Samples:
US$ 150/Piece
1 Piece(Min.Order)

|

Order Sample

Sample fee will be returned when order reaches 200

###

Customization:

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

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editor by czh 2022-12-25