Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2024-04-25
China manufacturer CZPT Arrow Professional High Torque Gearbox of Twin Screw Extruder Machine for Plastic and Rubber Industry manufacturer
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Customization: |
Available
| Customized Request |
---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-18
China best CZPT Arrow Good and New High Torque Gearbox of Twin Screw Extruder Machine comer gearbox
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Customization: |
Available
| Customized Request |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-10
China factory High Quality Gearbox for Extruder Machine for Plastic Film Extruder LDPE Machine gearbox definition
Product Description
Middle Torque Twin Screw Gearbox For Extruder Machine
Twin Screw Gearbox Features
— High Speed
—Triaxiality parallel design improve B axis bearing capacity.
—Simple manufacture and convenient assemply.Lower the cost.
—Modular structure design achieve 2 kinds of gearbox torque grade.
Twin Screw Gearbox Introduction
Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.
|
Production Process
NO.1 Workblank
Select high quality and hardness of ductile iron material. |
|
NO.2 Rough Machining
Mang sets of rough machining equipment,such as Gantry-type milling,Radial drill,etc.Realized the blank shape and the inner hole of rough maching. |
|
NO.3 Finish Machining
Many sets of finishing equipment,such as CNC Grinding Machine,NC Boring Machine,etc.Further processing of each working procedure,the accuracy is higher,only you. |
|
NO.4 Strong assembly and R&D team,the parts will be assembled according to the drawing,step by step audit,by running test after product finished.
|
|
NO.5 Gearbox Inspection High-end testing equipment and instruments,processional inspection team,the gearbox shape,center distance,inner hole and into the next procedure,after inspection and correct. |
|
NO.6
Delivery
Before leaving the factory,in addition to anti-rust paint,white paint will also be made(color number can also be provided). |
Our Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication,welcome your consultation. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
All ZT keep pay attention to every step of the details,We are looking CZPT to the forge ahead together with you!
|
Packing&Delivery
Packing Details: According to your order quantity packaging,shipping wooden boxes,air carton.
Delivery Details: 5-40days after order.
1.Rust-proof oil processing, Prevent rust in transit. |
2.Oiled paper packages, Prevent oil dry. |
3.Bubble wrap package, Prevent collosions. |
4.Special foam packaging. | 5.Packing | 6.Sealing |
FAQ
How long does it take to get my products since I paid for them?
—According to yout order quantity,we will give you a reasonable delivery date.
Can I get the warranty of 1 year for free?
—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.
How is your after-sale service?
—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.
How long will your product last?
—I am sorry that I can not accurately answer your question,which is quite different from your operation time,materials and materials.
Application: | Machinery, Extrusion |
---|---|
Function: | Speed Reduction |
Layout: | Double Drive Gearbox |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by CX 2023-06-02
China Professional SZ45 SZ serious gearbox reducer for conical twin plastic extruder machine with Hot selling
Warranty: 1 year
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Gearing Arrangement: Helical
Output Torque: 1972-13130 Nm
Input Speed: 600-1500RPM
Output Speed: 30-188RPM
Product name: SZ gearbox
Certificate: ISO9001 CE
Color:: Customized
SZ gearbox model: SZ45
Extruder gearbox: SZ extruder reducer
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Material: High Strength Alloy Steel
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ZLYJ gearbox series are transmission devices, which are specially designed for single-screw extruder with high precision, hard gear surface, accompany with thrust. Adopting the technical specifications stipulated in JB/T9050. 1-1999, all ZLYJ gearboxes are designed accordingly.
ZLYJ& SZ series gearbox reducer for plastic and rubber extruder machine
Products Show Machine PartsName: High Quality ZLYJ gearboxBrand:Jai HoOriginal: ChinaGear material: high alloy steel low carbon (20CrMnTi)
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Main FeaturesMade of carburizing steel (Forging), go through normalization heat treatment for forged carburizing steel; and gear faces are also nitride-treated to at least 60HRC hardness for optimal rigidity and carburizing depth 0.8-1.1MM and wear resistance.
Single Screw Extruder GearboxOur ZLYJ gearbox for single screw extruder adopts high strength alloy steel material and the gear is of high accuracy. It is less noisy, work quietly and smoothly. So it is a longer service life.
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Gearbox with Extra cooler and oil pump1. we have the Plate Cooler which makes the oil cooling speed more faster and more efficient.2. We have the good quality Oil pump, which makes the gearbox life time more longer.3.the material of cooling tube is pure bronze ZLYJ Gearbox SizeZLYJ series gearbox for single- screw plastic extruderNo.gearbox modelRatio rangerecommend screw diameter/mm recommend power/HPrating load torque/N.msize(L*W*H)/mmneight weight/KG1ZLYJ1338/12.5/16/2035/45/506~15764478*170*2601442ZLYJ14610/12.5/16/2045/5510~201165560*250*3257153ZLYJ17310/16/2055/6515~301962576*256*3457164ZLYJ1806515~457164650*256*40 0571 5ZLYJ20012.5/16/2065/7530~6 0571 3750*340*48 0571 6ZLYJ22512.5/16/209040~755334800*360*5006507ZLYJ25016/12.5/2571050~1006306930*380*5608158ZLYJ28016/12.5/25715/11075~1227643970*410*6571209ZLYJ31516/12.5/20125710~175118221160*450*700141571ZLYJ33016/12.5/20150/160150~217210001160*450*700152011ZLYJ37516/12.5/20150/165717~312210961280*466*800180012ZLYJ42016/12.5/20150/165272~428254781420*550*920180013ZLYJ45016/12.5/20165380~544338851550*1200*100 0571 0Good raw material1. ZLYJ gearbox of 112-146 is Natural cooling, 173-250 is Coil cooling, 225-250 is Cooler Cooling with pump. the material of cooling tube is pure bronze.( with cooling tower or not)2. The whole gear material is cast iron, Gear material: high alloy steel low carbon (20CrMnTi), surface is carburized case upto 0.7-1.1mm,surface hardness is HRC58-64, accuracy of gear is GB10095-88-5 standarded. gear craft is (gear grinding)3. Our bearing is Tapered Roller Bearings( china top brand CZPT gearbox oil seal)4. There are several normal ratio: 8,10,12.5,16,20, depends on customers requirements.5. Various seal form and perfect oil leak-proof function.(ZheJiang NAK brand gearbox oil seal)
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What Is a Gearbox?
There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
Function of a gearbox
A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
Bzvacklash
The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.
Design
The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
Manufacturers
There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.
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For pipe Extrusion
Extruder Product |
Speed (RPM) |
EPTT (KW) |
Ability (kg/h) |
CEPTTr Height (mm) |
Excess weight (kg) |
Dimension (M) |
SJZ45/one hundred | forty five | fifteen/eighteen.5 | 110 | 1050 | 3000 | 3.three*1.2*two.1 |
SJZ50/one zero five | 45 | eighteen.5/22 | one hundred twenty five | 1050 | 3000 | three.six*1.1*2.1 |
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For Profile Extrusion
Extruder Model |
Speed (RPM) |
EPTT (KW) |
Capacity (kg/h) |
CEPTTr Height (mm) |
Fat (kg) |
Dimension (M) |
SJZ45/one hundred | 34.7 | 15 | 60-eighty | 1050 | 2500 | three.3*one.two*2.one |
SJZ51/one hundred and five | 34.7 | eighteen.5 | eighty-a hundred and twenty | 1050 | 3000 | 3.six*one.one*two.one |
SJZ55/110 | 34.seven | 22 | a hundred-150 | 1050 | 3500 | 3.six*one.one*2.1 |
SJZ65/132 | 34.7 | 37/thirty | 180-250 | 1050 | 4000 | 4.two*1.five*2.4 |
SJZ80/156 | 34.seven | 55 | 300-400 | 1050 | 5500 | 4.7*one.five*2.four |
SJZ80/173 | 34.seven | 75 | five hundred-600 | 1050 | 6000 | three.9*1.six*2.five |
SJZ92/188 | 34.7 | one hundred ten | 600-800 | 1100 | 8000 | six*1.six*two.5 |
SJZ110/220 | 34.seven | one hundred sixty | 1200-1400 | 1100 | 10000 | 6.5*1.six*two.5 |
Counter PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel Twin Screw Extruder
For manufacturing of PVC pipe,
Extruder Design |
Speed (RPM) |
EPTT (KW) |
L/D Ratio | Potential (kg/h) |
CEPTTr Top (mm) |
Fat (kg) |
SJP75/28 | forty five | 45 | 28:1 | 220-350 | 1050 | 4100 |
SJP93/28/31 | 45 | seventy five | 28:one/31:1 | 380-460 | 1050 | 4700 |
SJP110/31 | forty five | a hundred and ten | 31:1 | 680 | 1050 | 6500 |
SJP120/31/26 | forty five | 132 | 31:one | 850 | 1050 | 7500 |
SJP135/31 | forty five | 160 | 31:1 | 1100 | 1050 | 8400 |
For creation of Profile
Extruder Product |
Velocity (RPM) |
EPTT (KW) |
L/D Ratio | Ability (kg/h) |
CEPTTr Peak (mm) |
Weight (kg) |
SJP75/28 | 36 | 37 | 28:one | 240 | 1050 | 4100 |
SJP93/28/31 | 36 | 55 | 28:one/31:1 | 350 | 1050 | 4700 |
SJP110/28 | 35.8 | seventy five | 28:1 | 460 | 1050 | 6500 |
SJP120/26 | 34.three | a hundred and ten | 26:one | 550 | 1050 | 7500 |
SJP130/26 | 34.3 | 132 | 26:1 | 680 | 1050 | 8400 |
JWT Sequence Co-rotating Conical Twin-Screw Extruder
For generation of PVC tough materials and a variety of cables palletizing.
Extruder Design |
Speed (RPM) |
EPTT (KW) |
Capacity (kg/h) |
Overall EPTT(KW) | Excess weight (kg) |
JWT67/134 | five-58 | forty five | 500-seven-hundred | one hundred ten | 1800 |
Single Screw ExtruEPTTfor EPTTPE Pipe
It is widely employed in the spot of water source and gas provide. Feeding EPTT is grooved structure with temperature controller, and straightforward to get high potential and stable extrusion. With EPTT BM screw composition, it is able to divide the EPTTPE materials from strong to liquid.
High Successful 38 Sequence
Extruder Design |
Screw Dia.(mm) |
L/D Ratio | EPTT (KW) |
Capacity (kg/h) |
CEPTTr Peak (mm) |
60*40 | sixty five | 40 | 90 | 360 | 1000 |
75*38 | seventy five | 38 | 132 | 600 | one thousand |
ninety*38 | 90 | 38 | 250 | 900 | 1150 |
a hundred and twenty*38 | a hundred and twenty | 38 | 315 | 1300 | 1300 |
Traditional 33 Series
Extruder Model |
Screw Dia.(mm) |
L/D Ratio | EPTT (KW) |
Capability (kg/h) |
CEPTTr Peak (mm) |
JWS45/33 | forty five | 33 | eighteen.5/22/thirty | sixty-a hundred | a thousand |
JWS65/33 | 65 | 33 | 45/seventy five/90 | 100-250 | a thousand |
JWS75/33 | 75 | 33 | one hundred ten/132 | 250-350 | a thousand |
JWS90/33 | ninety | 33 | 160/185 | 450-550 | 1150 |
JWS120/33 | 120 | 33 | 280/315 | seven-hundred-900 | 1300 |
JWS150/33 | 150 | 33 | 355/400 | one thousand-1300 | 1300 |
Characteristics:
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One Screw ExtruEPTTfor EPTTPE Pipe
This model of equipment largely employed to extrude profile, the composition and sort of screws and barrels vary a great deal, and the screws and barrels are processed precisily which can gurantee a good plasticization, substantial ability and can meet up with distinct customer’s requirements, the EPTT controling components are equiped in higher course which made it safe to work.Appropriate for PVCPCABS Profile.
Extruder Design |
Screw Dia.(mm) |
L/D Ratio | EPTT (KW) |
Ability (kg/h) |
CEPTTr Peak (mm) |
EPTTmer Processing |
JWS45 | forty five | twenty five/28 | eleven/fifteen/18.5 | ten-a hundred | a thousand | Computer/Stomach muscles/Personal computer |
JWS65 | 65 | twenty five/28 | 18.five/22/thirty | ten-100 | a thousand | PVC/Computer/Abdominal muscles |
JWS75 | seventy five | twenty five/28 | 37 | 10-one hundred | a thousand | PVC/Computer/Abdominal muscles |
JWS80 | 80 | 28/30 | 37 | ten-90 | 1000 | PP/Abs/Personal computer |
JWS90 | 28 | 28/30 | forty five | ten-90 | a thousand | PP/Abdominal muscles/PS |
JWS120 | 120 | 28/thirty | 75 | 10-90 | a thousand | Personal computer/Abdominal muscles |
PVC PVG Conveyer Belt EPTT Extruder
In orEPTTto the customer’s technics necessity for the conveter belt,EPTT effectively deveXiHu (West Lake) Dis.Hu (West Lake) Dis.s serials conveyer belt include extruEPTTand relation mould,it can be molding for the pvc belt’s surface area,modify the thickness of the include,leave out the other people.This extruEPTTinstall on the still left and correct,have great plastic,substantial output,low EPTT and the large style for the create technique.
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
Capability (kg/h) |
CEPTTr Peak (mm) |
Bodyweight (T) |
Dimension (MM) |
JWS90/30 | ninety | thirty | 10-forty five | 150 | 1200 | 4 | 3650*2520*2100 |
JWS120/28 | 120 | 28 | 10-45 | three hundred | 1200 | 5 | 4500*2520*2200 |
JWS150/28 | 150 | 28 | 10-forty five | four hundred | 1200 | six.5 | 5500*2520*2300 |
PS Pc Digital NEPTT Band Extruder
PS/Laptop nEPTT EPTT is a king of EPTT goods, mainly for the IC, resistance, inductance, capacitance, connectors, fuses,switches and other electronice elements of the EPTT. This merchandise is currently PS and Pc for a few layers of composite extrusion.
Extruder Model |
Screw Dia.(mm) |
L/D Ratio | EPTT (KW) |
Velocity (RPM) |
Ability (kg/h) |
CEPTTr Peak (mm) |
JWS45 | forty five | 28 | eleven | ten-seventy five | 10–75 | a thousand |
JWS35 | 35 | 28 | seven.5 | 10-seventy five | ten–seventy five | a thousand |
All varieties of co-extrusion EPTT
In orEPTTto meet up with the genuine requirements of a variety of clients, EPTT can supply all types of makes use of co-extrusion EPTT, used for profile pre and right after Co-extrusion, or wooden plastic items floor coating, mark line for pipes in accordance to clients[ EPTT needs, EPTT design and style customized-produced.
For Pipe Mark Line
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
EPTT (KW) |
Barrel Heating(KW) | Ability (kg/h) |
CEPTTr Top (mm) |
JWS25/25A | twenty five | twenty five | one–fifteen | .seventy five | three | three | 1100 plusmn50 |
JWS25/25B | twenty five | twenty five | 1-50 | one.50 | 3 | 8 | 1100 plusmn50 |
JWS30/28 | thirty | 28 | 1-fifty | three | three.6 | ten | 1100 plusmn100 |
For Profile Co-Extrusion
Extruder Product |
Screw Dia.(mm) |
L/D Ratio | Pace (RPM) |
EPTT (KW) |
Barrel Heating(KW) | Capability (kg/h) |
CEPTTr Peak (mm) |
JWS30/twenty five | thirty | 25 | 1-60 | 3–four | 3 | eight–ten | 800-1200 adjustable |
JWS35/25 | 35 | twenty five | one-fifty | four–five.5 | 6.nine | 10–12 | 800-1200 adjustable |
JWS45/25 | 45 | 25 | one-fifty eight | five.5–seven.5 | 9 | 20–25 | 1100 plusmn100 |
JWS50/twenty five | 50 | twenty five/28 | one-58 | eleven–15 | 10 | 25–35 | 1100 plusmn100 |
JWS65/twenty five | 65 | twenty five/28 | one-eighty | 15–22 | 12 | 35–40 | 1100 plusmn100 |
SJZ35/seventy five | 35/75 | 22.97 | 1-39 | 11 | 9 | 35–forty | Adjustable |
Spinning Extruder
JWM collection extruders are employed for melt spining of PET, PA6, PA66, PP chips.
The LTM created in screw, and the melt good quality is greater. The precision of screw and barrel is greater after expert proce
ssing. And equiped higher precision EPTTl-tooth EPTT box, working steadiness, least expensive noise. assemble sturdy thrust bearing. in ord to guarantee bearing enormous axle EPTT. and be capable to decide on to equip EPTTed large speed bearing and seal components.
Extruder Model |
Speed (RPM) |
L/D Ratio | Capacity (kg/h) |
Speed (RPM) |
Force Mpa |
EPTT EPTT kw |
Heating EPTT kw |
Heating Zone | Heating Voltage | CEPTTr HeigEPTT mm | Weight (T) |
JWM45/25 | forty five | 25 | 38 | twenty-ninety | fifteen–twenty five | seven.five | eight | three | 220 | 340 | 1 |
JWM65/25 | sixty five | 25 | 78 | twenty-ninety | 15–twenty five | 18.5 | 16 | 5 | 220 | 340 | 1.three |
JWM80/25 | 80 | 25 | 115 | twenty-eighty | fifteen–25 | 37 | 27 | 5 | 220 | 510 | 1.8 |
JWM90/twenty five | 90 | 25 | 196 | twenty-eighty | 15–25 | 45 | 32 | 5 | 220 | 510 | 2 |
JWM105/25 | a hundred and five | twenty five | 295 | 20-70 | fifteen–twenty five | 55 | forty five | five | 220 | 610 | three |
JWM120/25 | one hundred twenty | twenty five | 390 | 20-sixty | 15–twenty five | 75 | 54 | six | 220 | 660 | three.5 |
JWM135/25 | one hundred thirty five | 25 | 535 | 20-sixty | fifteen–twenty five | ninety | sixty three | 6 | 220 | 660 | 4.two |
JWM150/25 | a hundred and fifty | 25 | 652 | twenty-60 | fifteen–25 | a hundred and ten | seventy six.five | six | 380 | 710 | five |
JWM160/twenty five | 160 | twenty five | 705 | twenty-60 | fifteen–twenty five | 132 | eighty five.5 | 6 | 380 | 710 | 6 |
JWM170/twenty five | a hundred and seventy | twenty five | 850 | 20-60 | fifteen–twenty five | a hundred and sixty | 103.five | six | 380 | 720 | 8 |
JWM180/25 | a hundred and eighty | twenty five | 972 | twenty-sixty | 15–twenty five | 185 | one hundred ten | 7 | 380 | 800 | ten |
JWM200/25 | one hundred ninety | 25 | 1050 | twenty-sixty | 15–twenty five | two hundred | a hundred and fifty | seven | 380 | one thousand | 12 |
PP Non-woven Materials Extruder
JWM sequence Non-woven fabrics ExtruEPTTare EPTTized in PP Non-woven materials manufacturing. Generally it makes use of two extruders in sequence. the screw L/D of the primary extruEPTTis 30:1, the XiHu (West Lake) Dis.Hu (West Lake) Dis.llary extruEPTTmainly employed for machining leftover content and flot- sam drapery which can be recycled on the line, the L/D is primarily fifteen:one. different types of the extruEPTTmodel for different width Non-woven materials goods.
Screw Diameter mm | L/D Ratio | Velocity (RPM) |
EPTT EPTT kw |
Heating EPTT kw |
Heating Zone | Heating Voltage | CEPTTr HeigEPTT mm | Bodyweight (T) |
Notice |
135 | a hundred thirty five/30 | twenty–sixty | 75 | eighty | 6 | 220 | 660 | 4.5 | appropriate for 1.6m |
a hundred and five | one zero five/fifteen | 20–eighty | 15/eighteen.five | 18 | 4 | 220 | 660 | 2 | |
one hundred fifty | 150/30 | 20–60 | a hundred and ten | ninety | seven | 380 | 710 | five.five | suited for 2.4m |
a hundred and five | a hundred and five/fifteen | twenty–eighty | 15/eighteen.5 | 18 | four | 220 | 710 | two | |
one hundred sixty | one hundred sixty/30 | 20–sixty | 132 | one hundred | seven | 380 | 710 | 6.five | appropriate for two.4m |
a hundred and five | a hundred and five/15 | twenty–eighty | 22 | eighteen | four | 220 | 710 | two | |
a hundred and seventy | 170/thirty | 20–60 | 132 | one hundred ten | 7 | 380 | 710 | eight.5 | appropriate for three.2m |
one zero five | a hundred and five/fifteen | twenty–80 | 22 | eighteen | four | 220 | 710 | two | |
a hundred and eighty | one hundred eighty/30 | twenty–fifty | one hundred sixty | a hundred and twenty | 7 | 380 | 720 | ten.5 | appropriate for 3.2m |
one hundred twenty | one hundred twenty/fifteen | twenty–eighty | 30 | 24 | 4 | 220 | 720 | 2.five |
JWS45/twenty five solitary Screw ExtruEPTTfor Ultra Higher Molecular WeigEPTT EPTTethylene (UHMW-PE)
The extruEPTThas our patEPTTd design for screw and barrel, which can be employed to process much more than one.5 million molecular of the powEPTTmaterial. By conquering very poor circulation ability, EPTT Houses reducing due to straightforward deXiHu (West Lake) Dis.Hu (West Lake) Dis.adation, and many others. The extruEPTTcan have stable output and reliable plasticization in the course of production. Also the extruEPTTequips large effective and power saving driving motor, infrared strength-saving heaters, lowering vitality comsumption.
The extruEPTThas a compact construction, lovely look, tiny room, simple procedure and so forth, can be used to make a assortment of little plates, profiles, rods creation.
Model No. | JWS45/twenty five |
Screw RPM | three–twenty five |
Capability(kg/h) | three–10 |
EPTT EPTT(kw) | 5.5 |
Heating EPTT( kw) | 9.4 |
Organization Information
As the vice device of CPMIA, ZheJiang EPTT EPTTry Co., Ltd is one particular of the greatest company of plastic extrusion
EPTTry and chemical fiber spinning tools in EPTT, its head business office is found in thewestern district of
ZheJiang . There are five production bases, which had been positioned in the western districtof ZheJiang , HangEPTT of
EPTT Province, HangEPTT of EPTTngsu and HangEPTT of EPTTngsu, HangEPTT of ZheJiang , absolutely covering
700, 000 sq. meters. It has a lot more than 2600 staffs, about 400 technicians and managing staffs.
Primary products: A variety of plastic pipes extrusion lines incXiHu (West Lake) Dis.Hu (West Lake) Dis. huge diameter PE/PVC double wall corrugated
Pipe extrusion line, big diameter PE/PVC reliable wall pipe extrusion line, PP-R/PEX/PE-RT great/scorching water pipe
Extrusion line, PA/PE/PVC solitary wall corrugated pipe extrusion line Numerous plastic profile extrusion traces
Different plastic plate amp sheet extrusion strains Chemical fiber spinning Microcomputer managed computerized blow
Molding EPTTs Plastic auXiHu (West Lake) Dis.liary recycling lines Numerous solitary amp twin screw and barrel extruders
T die Display screen exchangers Rollers and Robots.
Why us
EPTing Endeavours, Unity and Struggle
Searching for for innovative and functional EPTT, We expand swiftly with the market place craze. Each particular person is a merchandise
Man or woman in generating far better client knowledge. EPTT is the corner stone of our corporate. As we genuinely imagine the
Staffs are the most valuable EPTT, if we take treatment of our staff, so as each individual would just take treatment of the
Consumers. quotBe EPTT quot is the main concept for us to construct an eternal EPTTrprise.
Constant quality, Manufacturers Constructing.
We have held an eye on the good quality for the duration of all techniques given that the delivery or our EPTTrprise. Consistent high quality would
Be the only advantage which we hugely uphold. Each and every merchandise marking EPTT signifies basic safety, steadiness, reliability.
Reducing edge EPTT, Added price products
We have professional planning engineer who identify the market place want effectively. We include benefit to customers’ enterprise
By progressive types and merchandise that will provide aggressive gain more than your rivals.
Able of supreme one quit solution
There are a variety of of items ranges, fleXiHu (West Lake) Dis.ble orEPTTquantity, EPT patterns. Our goods are able of final
A single end remedy for distinct measurements of projects and company. With pre-sale and following-sale help, prompt shipping,
We care the customers’ gratification and benefits.
FAQ
Q1. Is EPTT EPTTry a Company?
A1: Of course, We own five manufacturing bases and income cEPTTr in ZheJiang , HangEPTT, HangEPTT, EPTT Shan, HangEPTT EPTT.
EPTT produced the initial EPTT screw and barrel in 1978 in model name EPTThailuo. Right after far more than 40 years deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment,
EPTT is one particular of the greatest extrusion EPTT provider in EPTT with 300design amptest engineer, 3000 staff.
EPTT has turn into the premier provider of extrusion lines and dependable enterprise associates. Welcome to fall in us.
Q2: How numerous makes does EPTT EPTTry very own?
A2: EPTT EPTTry owns much more than twenty subsidiaries, EPTT famous brand EPTTHAILUO, EPTT, BKWELL, DEPTT
Are our EPTT Marks.
Q3: If we never locate what we need to have from your site, What need to we do? Do you make extrusion traces as for each
Customers’ certain requirement?
A3: Of course, we can offer bespoke services to buyers with distinct demands. You can send out the in depth
Demands by e-mail. We will check out if we can deveXiHu (West Lake) Dis.Hu (West Lake) Dis. them. We deveXiHu (West Lake) Dis.Hu (West Lake) Dis. new EPTTry every month, and
Some of them may not but be up to date on our site.
Q4: How do you make sure your EPTTry and support good quality?
A4: Our EPTTs getting the European stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds and adhere to the Germany sort of business, we cooperation with
Intercontinental renowned brand names EPTT SchneiEPTTFlenEPTTOmron ABB WEG Falk FUJI and so on. Our organization continuously
EPTTorts above a thousand international initial-class higher precision processing gear this sort of as multistage machining cEPTTrs,
CNC lathes and CNC milling EPTTs from Korea, Japan and so forth. All our procedures strictly adhere to EPTT,
IS09001 and 2008 good quality administration technique. And we have twelve months good quality warranty time. We screening the
EPTT performances before every shipping and delivery. EPTT services engineers will alwaEPTTbe here for anything you required.
Q5: How can I orEPTTand make payments?
A5: As soon as obvious your requirements and deterEPTTd extrusion line is excellent for you. We will send complex solutions and
Proforma Invoice to you. You can pay out through TT financial institution transfer, LC as you like.
Q6: If we uncover your financial institution account or e mail various as prior to, how should we answer?
A6: Make sure you don’t ship the payment and double verify with us ahead of prepare payment (Bank particulars will be listed in
Each and every piece of proforma invoice. ) quot quot.
Q7: How EPTT is the shipping day?
A7: Usually it takes about one – 4 months is dependent on distinct EPTTry upon receipt of orEPTTEPTT payment.
Q8: What is your Bare minimum OrEPTTEPTTtity?
A8: One particular. We supply each EPT extrusion strains and complex solutions. Welcome make contact with with us for technical
EPTT or advancements for your EPTT purchasing strategy.
Q9: What is your manufacturing capability?
A9: We generate far more than 2000 EPTT extrusion traces every single year entire world vast.
A10: What about transport?
Q10: We can ship the modest spare areas by air categorical for urgent make a difference. And the comprehensive production line by sea
To conserve the EPTT. You can possibly use your personal assigned shipping agent or our cooperative EPTTer. The nearest
Port is EPTT ZheJiang , HangEPTT port, which is hassle-free for maritime transportation…
Q11: Is there any pre-after sale services?
A11: Sure, we assistance our enterprise associates by pre-right after sale support. EPTT has much more than three hundred technological testing
Engineers traveling globe vast. Any instances would be responded with prompt solutions. We offer instruction, screening,
Procedure and upkeep service for a life time.
Q12: Are our enterprise amp money protected with EPTT EPTTry?
A12: Indeed, your organization is secure and your money is protected. If you examine EPTT company blacklist, you will see that it is
Not contain our title as we never criminal our client just before.
You should click quotsend quot and Speak to us! !
ZheJiang EPTT EPTTry Co., Ltd.
Include: HangEPTT, HangEPTT, HangEPTT, HangEPTT, ZheJiang of EPTT.
Contact: Mr.Kris EPTT
Mob: 13816527688
Internet: Www. EPTT. Cn
EPTT Co-rotating Conical Twin screw ExtruEPTTfor PVC cable