China Zlyj Series Single-Screw Gearbox for Plastic Extruder planetary gearbox

Item Description

 

In depth Photos

Product Description

Item Characteristics

1, The gear is created of large-toughness minimal-carbon alloy metal by carburizing and quenching. The hardness of
the tooth floor is up to HRC58-62. The gears are groun d grinding technological innovation with high precision and
very good make contact with.
2, Large transmission effectiveness: single stage is greater than 96.5%, double level is higher than ninety three%, third
amount is higher than 90%.
3, Smooth procedure and lower noise.
4, Little measurement, mild bodyweight, prolonged services lifestyle and high carrying capability.
five, Straightforward to disassemble and easy to set up.

 

Our Advantages

 

 

 

Item Parameters

 

No.

gearbox model

Ratio assortment

suggest screw diameter/mm

advise electrical power/HP

score load torque/N.m

measurement(L*W*H)/mm

Internet weight/KG

one

ZLYJ133

eight/twelve.5/16/twenty

35/45/50

6~15

764

478*one hundred seventy*260

one hundred forty four

2

ZLYJ146

10/twelve.5/sixteen/twenty

45/55

ten~20

1165

560*250*320

205

three

ZLYJ173

10/sixteen/twenty

fifty five/sixty five

15~30

1962

576*256*340

256

four

ZLYJ180

 

sixty five

fifteen~40

2764

650*256*four hundred

350

five

ZLYJ200

twelve.5/16/20

sixty five/75

thirty~sixty

3583

750*340*480

350

6

ZLYJ225

twelve.5/16/twenty

ninety

40~seventy five

5334

800*360*500

650

seven

ZLYJ250

16/twelve.5/20

100

fifty~100

6306

930*380*560

815

8

ZLYJ280

16/12.5/twenty

105/a hundred and ten

75~122

7643

970*410*600

1571

nine

ZLYJ315

16/twelve.5/20

120

one hundred~one hundred seventy five

11822

1160*450*700

1410

ten

ZLYJ330

sixteen/12.5/twenty

a hundred and fifty/one hundred sixty

a hundred and fifty~217

21000

1160*450*700

1520

11

ZLYJ375

sixteen/12.5/twenty

150/160

217~312

21096

1280*466*800

1800

twelve

ZLYJ420

sixteen/12.5/twenty

one hundred fifty/a hundred sixty five

272~428

25478

1420*550*920

1800

13

ZLYJ450

16/12.5/twenty

165

380~544

33885

1550*1200*1000

3560

Certifications

Organization Profile

Xihu (West Lake) Dis.ng Transmission Tools Co., Ltd. positioned HangZhou town, ZHangZhoug, as 1 professional
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns rich knowledge in this line for a lot of years.

We are 1 direct manufacturing facility, with superior generation gear, the sturdy development staff and
making capacity to provide top quality items for consumers.

Our merchandise extensively served to a variety of industries of Metallurgy, Chemicals, textile,drugs,wooden
and so forth. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to question us any concerns, very good offer you often for you for extended time period enterprise.

FAQ

Q: Are you buying and selling firm or maker?
A: We are factory.
 

Q: How extended is your shipping and delivery time?
A: Generally it is 5-10 days if the products are in stock. or it is 15-twenty times if the merchandise are not in stock.
 

Q: Can we get 1 personal computer of each merchandise for good quality screening?
A: Of course, we are glad to accept trial buy for quality tests.

Q:How to pick a gearbox which fulfills your prerequisite?
A:You can refer to our catalogue to pick the gearbox or we can help to choose when you provide
the technological info of needed output torque, output velocity and motor parameter and so on.

Q: What info shall we give just before positioning a acquire get?
A:a) Variety of the gearbox, ratio, enter and output sort, input flange, mounting situation, and motor informationetc.
b) Housing color.
c) Purchase amount.
d) Other particular specifications.

US $150-2,000
/ Unit
|
1 Unit

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

No.
gearbox model
Ratio range
recommend screw diameter/mm
recommend power/HP
rating load torque/N.m
size(L*W*H)/mm
Net weight/KG
1
ZLYJ133
8/12.5/16/20
35/45/50
6~15
764
478*170*260
144
2
ZLYJ146
10/12.5/16/20
45/55
10~20
1165
560*250*320
205
3
ZLYJ173
10/16/20
55/65
15~30
1962
576*256*340
256
4
ZLYJ180
 
65
15~40
2764
650*256*400
350
5
ZLYJ200
12.5/16/20
65/75
30~60
3583
750*340*480
350
6
ZLYJ225
12.5/16/20
90
40~75
5334
800*360*500
650
7
ZLYJ250
16/12.5/20
100
50~100
6306
930*380*560
815
8
ZLYJ280
16/12.5/20
105/110
75~122
7643
970*410*600
1020
9
ZLYJ315
16/12.5/20
120
100~175
11822
1160*450*700
1410
10
ZLYJ330
16/12.5/20
150/160
150~217
21000
1160*450*700
1520
11
ZLYJ375
16/12.5/20
150/160
217~312
21096
1280*466*800
1800
12
ZLYJ420
16/12.5/20
150/165
272~428
25478
1420*550*920
1800
13
ZLYJ450
16/12.5/20
165
380~544
33885
1550*1200*1000
3560
US $150-2,000
/ Unit
|
1 Unit

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step

###

No.
gearbox model
Ratio range
recommend screw diameter/mm
recommend power/HP
rating load torque/N.m
size(L*W*H)/mm
Net weight/KG
1
ZLYJ133
8/12.5/16/20
35/45/50
6~15
764
478*170*260
144
2
ZLYJ146
10/12.5/16/20
45/55
10~20
1165
560*250*320
205
3
ZLYJ173
10/16/20
55/65
15~30
1962
576*256*340
256
4
ZLYJ180
 
65
15~40
2764
650*256*400
350
5
ZLYJ200
12.5/16/20
65/75
30~60
3583
750*340*480
350
6
ZLYJ225
12.5/16/20
90
40~75
5334
800*360*500
650
7
ZLYJ250
16/12.5/20
100
50~100
6306
930*380*560
815
8
ZLYJ280
16/12.5/20
105/110
75~122
7643
970*410*600
1020
9
ZLYJ315
16/12.5/20
120
100~175
11822
1160*450*700
1410
10
ZLYJ330
16/12.5/20
150/160
150~217
21000
1160*450*700
1520
11
ZLYJ375
16/12.5/20
150/160
217~312
21096
1280*466*800
1800
12
ZLYJ420
16/12.5/20
150/165
272~428
25478
1420*550*920
1800
13
ZLYJ450
16/12.5/20
165
380~544
33885
1550*1200*1000
3560

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China Zlyj Series Single-Screw Gearbox for Plastic Extruder     planetary gearbox	China Zlyj Series Single-Screw Gearbox for Plastic Extruder     planetary gearbox
editor by czh 2023-01-13

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